The field of smart sensor technology continues to mature both in terms of the advances in the characteristics of the sensing elements themselves and also the electronic processing of data. The area of MicroElectroMechanical Systems (MEMS) is a relatively new field for making miniature sensors and actuators using integrated circuit (IC) fabrication and related techniques. A majority of existing MEMS research has concentrated on sensors but the recent interest in areas such as microfluidics has broadened the field to cover micro-actuators. Research at the University of Southampton into thick-film piezoelectric materials has shown that a combination of both silicon micromachining and thick-film techniques can offer a new approach to MEMS strategies.One of the drawbacks of piezoelectric materials for actuator applications is that a relatively large (several hundred volts) excitation voltage is required This limits its use in some applications, particularly in the medical field. An alternative type of actuator is based on the magnetostrictive effect. Modern-day magnetostrictive materials such as Terfenol-D, posses very large magnetostrictive coefficients, producing much greater displacements than their piezoelectric counterparts for a given input power Another potential advantage is that magnetostrictive actuators can be driven by external magnetic fields, thus removing the need for large driving voltages. Untill now, however, there has been no published work on thick-film magnetostrictive materials. The main aim of this proposal, therefore, is to develop and characterise a thick-film magnetostrictive material for use in MEMS applications. It is envisaged that the evolutionary steps in this process will be similar to those experienced with the formulation of our thick-film piezoelectric materials. The combination of thick-film and silicon technologies will therefore lead to a powerful and economic solution for new types of MEMS actuator.
Current industrial measuring systems based on strain-gauge technology (wire, foil and thin-film devices) suffer from various problems, such as low amplitude intensity signal levels, hysteresis and creep. The purpose of the proposed research is to combine the experiences and academic strengths of two well-established research teams at Brunel and Southampton Universities to provide a practical basis for an alternative generic technology employing small mechanical frequency-based stress gauges which can become available to a wide range of industrial manufacturers and users. Novel robust resonant microsensor modules will be developed based upon miniature triple beam tuning fork structures and fabricated both in steel and on silicon. Excitation and detection will utilise screen-printed PZT thick-inks. Suitable resonator packaging (mechanical/electrical interfaces and integration) will be developed. With the active support of the industrial collaborators (6 SME manufacturers and 7 industrial users), 4 demonstrators will be used to evaluate the application of the microsensor modules: (i) pressure sensor; (ii) continuous torque sensor; (iii) load cell; (iv) wireless stress gauge. The initial demonstrators will employ the small metallic resonators fabricated using etching methods and spot welding, while subsequent demonstrators will employ the miniature silicon resonators fabricated using silicon micromachining.
Two fires have occurred in the copper solvent extraction (CuSX) plant at the Olympic Dam mine in Southern Australia. The first occurred on 21 December 1999, the second occurred on 21 October 2001. Both of these fires occurred in the same area of the SX plant and their origins were attributed to static electricity.
In the areas where the fires originated, low conductivity solvent (Shellsol) with some additives, is transported at various velocities through HDPE and MDPE pipe work. Although the flashpoint of the solvent is relatively high at 78ºC, temperatures within the plant may periodically reach 70-80ºC. In addition, the pipes can on occasion, be partially filled with solvent and air. Droplets or solvent mist may also be generated.
This project will examine the electrostatic charging characteristics of the process, the solvents used and the flammability of the solvents in mist form. A code of practice will be developed to ensure future safe operation.
The overall objective of the RICES project is to provide the means whereby architects and designers of inter-enterprise IT solutions will be able to ensure that new business processes or new services launched into the everything-connected-to-everything-else world will indeed survive and function well, despite having to work with only partially-consistent information.
Over the past few years SiGe heterojunction bipolar transistors have come out of the research laboratory and gone into production in BiCMOS processes around the world. The state of the art fT and fmax are around 200GHz, which is ideal for rf circuit applications up to 20GHz and optical communications applications up to 40Gbit/s.
To date, all SiGe HBTs have been produced with a vertical architecture in which the emitter is placed above the base and the base above the collector. Although this approach has given the above impressive performance, it has a number of disadvantages. These disadvantages arise from the need to make a contact to the collector, which is buried below the surface. A heavily doped buried layer is needed beneath the collector to reduce the collector resistance, and epitaxy has to be used to create the lower doped collector on top of the buried layer. Epitaxy is a very expensive process, and even with a very heavily doped buried layer, it is not possible to achieve very low values of collector resistance.
In principle, this problem could be solved by using a lateral architecture in which the emitter, base and collector were placed side by side at the surface. Contact to the collector could then be made directly from the surface, giving a very low value of collector resistance and eliminating the need for collector epitaxy. This arrangement would also be more compatible with CMOS, where the MOS transistors are fabricated using a lateral architecture. Silicon lateral bipolar transistors have been available for some time, but they tend to be low frequency devices because of the parasitic capacitances associated with them. Lateral SiGe HBTs have never been reported.
To produce a high frequency lateral SiGe HBT, it is necessary to minimise parasitic capacitance and at the same time find a method of producing a lateral SiGe layer. Silicon on insulator (SOI) technology offers one method of reducing parasitic capacitance, and has delivered an extremely impressive fmax of 67GHz on lateral silicon bipolar transistors. Simulations of lateral SiGe HBTs on SOI substrates indicate that the lateral SiGe HBT on SOI outperforms the vertical HBT, especially in terms of fmax. Confined lateral selective epitaxial growth (CLSEG) and germanium implantation are two possible methods of creating a lateral SiGe layer. Both techniques have shown promising results.
In this project, confined lateral selective epitaxial growth is being investigated for the fabrication of lateral devices in growth chambers fabricated on the surface of the silicon wafer. Device design issues are being investigated by process and device simulation.
Bipolar transistors are mainly used in BiCMOS technologies where circuit operation at very high frequencies is required. Silicon germanium heterojunction bipolar transistors (HBTs) have been produced with cut-off frequencies above 200GHz. Such transistors are ideal for use in radio frequency circuits in mobile communications products. Another important application is optical communications, where SiGe HBTs have been used to produce circuits that operate at 40Gbit/s. In all these applications, the rf performance can be significantly improved if the HBTs are produced on Silicon-On-Insulator substrates. HBTs on SOI is a new research field and only two other groups around the world have reported HBT on insulator devices. At Southampton, a novel growth process has been developed that combines selective growth of the Si collector with non-selective growth of the SiGe base and the Si cap. This process has the advantage of simplicity, since it halves the number of epitaxy steps needed to produce an HBT and eliminates the requirement for LOCOS or shallow trench isolation. SiGe HBTs have been successfully produced on SOI substrates using this combined selective/non-selective growth process. The inclusion of carbon in the SiGe base is currently being investigated, since it reduces boron transient enhanced diffusion and hence allows thinner bases to be produced.
A theoretical investigation into the performance and robustness of nonlinear controllers.
Progress in integrated circuit (IC) technology has been achieved by reduction in the total area of individual transistors, resulting in an increase of speed accompanied by dramatic increase in density of device and interconnect integration. However, the metal oxide semiconductor field-effect transistor (MOSFET) has physical limits for reduction due to both short-channel effects, and the size of the area taken up by source and drain contacts and doping wells. To overcome these limits and to realize even smaller transistors, a device based on a novel operating principle is required. Furthermore, the introduction of high-k dielectrics and metal gates renders obsolete one of the key elements of Si technology scaling, the thermal growth of silicon dioxide as the gate insulator. A revolutionary non-Si based transistor might hence have a real shot at replacing CMOS technology.
The proposed metal oxide tunnel transistor (MOTT) is a device in which the tunnel probability through an insulating layer is modulated by a gate electrode. Source and drain of the device are metallic and no semiconductors are required in the process. This means that the source and drain contact areas are minimized and that no short channel effects can exist. High speed operation is expected since no minority carriers are involved. Furthermore the transistor can be grown on flexible substrates, and it is imaginable that three-dimensional circuits can be developed.
Over the past 20 years, the channel length of MOS transistors has halved at intervals of approximately every two or three years, which has led to a virtuous circle of increasing packing density (more complex electronic products), increasing performance (higher clock frequencies) and decreasing costs per unit silicon area. To continue on this path, Research is underway at Southampton University to investigate an alternative method of fabricating short-channel MOS transistors, socalled Vertical MOSFET's. In these devices the channel is perpendicular to the wafer surface in stead of in the plane of the surface. Vetical MOSFET's have three main advantages:
The project is concerned with the investigation of using micromachining techniques to design and realise Atom Chips. Clouds of atoms are levitated by magnetic fields above a silicon surface and guided along pathways. This is achieved by passing current through wires creating the magnetic fields. Additionally, the atoms clouds interact with photons which are brought to the atom clouds by optical waveguides. Applications are for highly sensitive interferometers, gates for quantum computers and gravity measurement sensors. MEMS fabrication techniques to be developed require to electroplate the high-current density wires on a silicon substrate and a micromirror actuated by a comb drive which is required for the optical readout. Another important aspect is the integration of optical fibres on the same chip. These fibres can be used for novel modulation techniques used in optical data communications systems.